Amana Tool 46294 CNC 2D and 3D Carving 0.10 Deg Straight Angle Ball Tip 1/4 Dia

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    Description

     Specially designed for 2D and 3D CNC profiling and carving in plastic aluminum & wood with your STEPCRAFT CNC system. The high-shear ball nose tips cut smooth 2D and 3D contours with reduced stepping while the proprietary ZrN coating (applied by the physical vapor deposition coating process) provides high resistance to wear, sharper cutting edges, extended tool life and less friction & heat buildup.

    Tools are manufactured with high balance that allows them to run up to 60,000 RPMs. Adjust your chip load and feed rate accordingly.

    Applications:

    • A perfect bit for 3D carving
    • Precision 2D and 3D large scale carving
    • Great for deep profiling
    • Dimensional signage
    • 3D millwork
    • 2D and 3D contouring, profiling, modeling and pattern making for cabinetry, sign making, furniture making and jewelry mold making
    • Perfect for model-makers on large 3D milling profiles in abrasive EPS foam and other materials

    Milling Plastics

    In a milling application, all plastics tend to behave differently so attention must be paid first and foremost to heat input, as that greatly impacts surface finish and chip control. Some of Amana Tool carving tools, as you can appreciate have a very small diameter therefore any material chip-loads need to reflect that small size. It can however withstand RPM’s up to 60,000 RPMs. A directed air-blast to keep chips away along with cooling the tool and work piece are always welcome. 

    Suggested starting spindle speed might be 18,000 RPM, there needs to be some experimenting on the part of the programmer to best find an acceptable finish.


    Semi Closed-Loop System™

    The STEPCRAFT M.1400 machine will automatically realign the gantry after each reference run when homing the machine.  The included Semi-Closed Loop System gives you the additional insurance of step monitoring in your CNC system. If the system detects a deviation from predefined steps from any motor, such as in the event of a crash or incorrect settings, the emergency stop is triggered automatically and your workpiece is protected. Then you simply correct the error, reference the machine and continue your job where you left off. 

    Precision Linear Guides

    Every axis of the M.1400 utilizes precision hardened linear guide rails from Bosch Rexroth.  These recirculating ball bearing linear rails provide a high load-bearing capacity, extremely reliable performance with no wear.  A special seal is built into every bearing carriage to protect the linear guide system from dust and debris, giving you a reliable, virtually maintenance-free CNC guide system. German-based Bosch Rexroth is a global leader in the manufacturing of precision ball bearing linear guide systems. Only the finest components are used in the STEPCRAFT M-Series CNC machines which gives you high performance and a very accurate CNC system.

    Highly Stable Frame Profiles

    The frame profiles are one of many areas where STEPCRAFT really excels and is constantly setting new standards with regards to the stability and design of CNC machines.  The custom extruded frame profiles are the result of countless hours of design engineering and testing utilizing the best in CAD/CAM and analysis software.  These design elements create a high force absorption and even distribution of the forces within the axis.  An extremely high torsional stiffness is achieved this way.  The STEPCRAFT frame profiles offer a level of stability that is not possible with steel.

    STRONG DRIVE SYSTEM

    The STEPCRAFT M.1400 works with maximum precision and accuracy and runs quietly and vibration-free thanks to the included HIWIN® ball screws . The powerful NEMA 23 motors drive the CNC controlled machine powerfully through a wide variety of materials.

    Technical Specifications of the STEPCRAFT M.500 CNC System

    Machine's Footprint (Width, Length, Height)23" x 28.6" x 25.4"
    X-Travel13.7" (348 mm)
    Y-Travel21.4" (543.6 mm)
    Z-Travel7.63" (194 mm)
    Gantry Clearance (Z)
    8.07" (205 mm)
    Table Work Area (X, Y)
    20.2" x 25.6" (513 x 650.2 mm)
    Max Feed Rate283 in/min (120 mm/sec)
    Lead/Ball Screwsigus dryspin 12x5 mm (optional HIWIN ball screws 12x5 mm)
    Linear DriveBosch Rexroth ball bearing linear guides
    Stepper MotorsSanyo Denki NEMA 23 (1 on X and Z and 2 on Y axes)
    Positional Accuracy/Repeatability
    +/- 0.0009" (+/- 0.025 mm) w/igus dryspin
    +/- 0.0005" (+/- 0.015 mm) w/HIWIN ball screws
    Programmable Resolution
    +/- 0.0002" (+/- 0.00625 mm) 
    Backlash
    +/- 0.0019" (+/- 0.05 mm) w/igus dryspin
    +/- 0.0012" (+/- 0.03 mm) w/HIWIN ball screws
    Weight
    48.5 lbs (22kg)
    Power Requirements
    110V-240V, 50-60 Hz, 180 watts 
    (Comes with 110V USA plug)
    Interface
    USB 2.0 / Parallel (LPT1) / Network RJ-45
    Computer Requirements
    PC with 1Ghz Processor (Laptop, Desktop or All-in-One), USB 2.0 interface, Windows 7 or higher (32/64 bit) OR MAC OS X 10.3.9 or higher with Windows emulation (Parallels or BootCamp)


    Scope Of Delivery

    • The M-Series machine will arrive completely ready to run.  If you ordered a DIY Kit then it will come with all necessary mechanical and electrical components. 
    • UCCNC control software
    • UC100 Parallel to USB interface
    • USB Cable
    • Power supply with 110V USA power cable
    • 3 x Flexi Guides™
    • WERA Tool Set
    • Operating Manual
    • Detailed assembly manual


    Required Tools

    • WERA tool set (Included in the DIY Kit)
    • 5.5 mm box wrench
    • Wire Cutter
    • Long-nose pliers
    • Cutter Knife
    • Digital Calipers
    • 3-in-1 oil and grease


    System Requirements

    • PC with 1GHz processor
    • USB Interface (Optional Ethernet)
    • Windows XP or higher (32/64 bit)
    • MAC OS X 10.3.9 or higher with Windows Emulation