Amana Tool 46490 Extra Long CNC 2D and 3D Carving Ball Nose 0.10 Deg Straight Angle x 1/4 Dia
Amana Tool Extra Long 1/4" Carving Ball Nose
Description
These router bits are made with an extra-long reduced shank section for deeper reach and better chip clearance. Amana Tool®'s Modern Materials Finishing Geometry (MMFG) incorporates high shear, multi-flute and ZrN coating designed for the ultimate combination of finish and tool longevity in aerospace materials. Modern-day materials present challenges to the fabricator, using these special multi-flute edge tools featuring ZrN ceramic coating addresses these challenges with a winning geometry combination. The simultaneous 3 axis motion with the appropriate software allows full 3D capability that provides sign and 3D model makers the ability to work with any material.
Tools are manufactured with high balance that allows them to run up to 60,000 RPMs. Adjust your chip load and feed rate accordingly.
Benefits of Zirconium Nitride (ZrN) Coating
- Creates a harder and tougher cutting edge allows for a prolonged cutting edge life and helps to prevent the build-up of material in the flutes while cutting
- Have the tendency to run/spin much faster than an uncoated tool
- Optimized flute geometry and low Total Indicated Runout (TIR) guarantees clean cuts, essentially eliminates sanding and reduces chatter (where the machine or work piece vibrates) under high chip loads (when used with low TIR spindles)
- High flute volume supports high feed rates and chip loads
- High aspect ratio for single pass deep-reach cutting
- Flute geometry optimized for cutting sign foam, sign board, hardwoods, thermoplastics and phenolic composites
Milling Plastics:In a milling application, all plastics tend to behave differently so attention must be paid first and foremost to heat input, as that greatly impacts surface finish and chip control.Suggested starting spindle speed might be 18,000 RPM, there needs to be some experimenting on the part of the programmer to best find an acceptable finish.
Applications:
- A perfect bit for 3D carving
- Precision 2D and 3D large scale carving
- Great for deep profiling
- Dimensional signage
- 3D millwork
- 2D and 3D contouring, profiling, modeling and pattern making for cabinetry, sign making, furniture making and jewelry mold making
- Perfect for model-makers on large 3D milling profiles in abrasive EPS foam and other materials
Excellent for cutting:
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Specifications
Feeds & Speeds
Technical Specifications of the STEPCRAFT M.500 CNC System
Machine's Footprint (Width, Length, Height) | 23" x 28.6" x 25.4" |
X-Travel | 13.7" (348 mm) |
Y-Travel | 21.4" (543.6 mm) |
Z-Travel | 7.63" (194 mm) |
Gantry Clearance (Z) | 8.07" (205 mm) |
Table Work Area (X, Y) | 20.2" x 25.6" (513 x 650.2 mm) |
Max Feed Rate | 283 in/min (120 mm/sec) |
Lead/Ball Screws | igus dryspin 12x5 mm (optional HIWIN ball screws 12x5 mm) |
Linear Drive | Bosch Rexroth ball bearing linear guides |
Stepper Motors | Sanyo Denki NEMA 23 (1 on X and Z and 2 on Y axes) |
Positional Accuracy/Repeatability | +/- 0.0009" (+/- 0.025 mm) w/igus dryspin +/- 0.0005" (+/- 0.015 mm) w/HIWIN ball screws |
Programmable Resolution | +/- 0.0002" (+/- 0.00625 mm) |
Backlash | +/- 0.0019" (+/- 0.05 mm) w/igus dryspin +/- 0.0012" (+/- 0.03 mm) w/HIWIN ball screws |
Weight | 48.5 lbs (22kg) |
Power Requirements | 110V-240V, 50-60 Hz, 180 watts (Comes with 110V USA plug) |
Interface | USB 2.0 / Parallel (LPT1) / Network RJ-45 |
Computer Requirements | PC with 1Ghz Processor (Laptop, Desktop or All-in-One), USB 2.0 interface, Windows 7 or higher (32/64 bit) OR MAC OS X 10.3.9 or higher with Windows emulation (Parallels or BootCamp) |
Scope Of Delivery
- The M-Series machine will arrive completely ready to run. If you ordered a DIY Kit then it will come with all necessary mechanical and electrical components.
- UCCNC control software
- UC100 Parallel to USB interface
- USB Cable
- Power supply with 110V USA power cable
- 3 x Flexi Guides™
- WERA Tool Set
- Operating Manual
- Detailed assembly manual
Required Tools
- WERA tool set (Included in the DIY Kit)
- 5.5 mm box wrench
- Wire Cutter
- Long-nose pliers
- Cutter Knife
- Digital Calipers
- 3-in-1 oil and grease
System Requirements
- PC with 1GHz processor
- USB Interface (Optional Ethernet)
- Windows XP or higher (32/64 bit)
- MAC OS X 10.3.9 or higher with Windows Emulation